Century Machines Inc.
Century Machines Inc.
Andheri East, Mumbai, Maharashtra
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Corrugated Paper Board & Sheet Making Process


Operation sequence of semi automatic plant - standard size 52” corrugator
1. Single face paper corrugation machine
2. Rotary sheet cutter
3. Gluing – pasting machine for making 3 ply / 5 ply sheet (board)
4. Sheet pressing machine
5. Paper box making process from 3ply / 5 ply sheet (board)
6. Sheet (board) printing process
7. Rotary creasing & trimming for height of box (rotary creasing & cutting for length & width)
8. Slotting process
9. Stitching process
10. Strapping machine or tying machine


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Two Paper Reels – Fluting media & liner paper & starch base gum. Powder mixed with water in liquid form. To start the Heaters as heating time is around 40 minutes. Set the Flute roller according to the paper's thickness – set gum unit & finally set pressure roller, we get 2 Ply. Keep the speed in control to minimise the wastage. Control the breaks of both paper reels for even unwinding. The finish 2 Ply Corrugated paper can be Rewinded for keeping in 2 Ply Roll form. If the cutting size is ready it can cut into require length with the help on online 2 Ply Rotary Sheet Cutter.

POWER :
5 H.P. 3 Ph. 440 V. A.C.
2 H.P. 3 Ph. 440 V. A.C.
30 K.W. Heaters Load 3 Phase.

SPEED :
App. 10 /15 Meters Per Minute.

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P.I.V. Gear Box is fitted for required cutting length setting. This setting is always to set in running machine only. 2 Ply in size ready.

PowerSpeed
2 H.P. 3 Ph. 440 V. A.CSynchronised with Single Facer

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Product Details:
BrandCentury

For One Shift production of Single Facer – Two Pasting Machines required to complete in One shift OR One Pasting Machine to work for Two shifts. Starch Base water soluble cooked gum or cold gum. (As per quality) in liquid form. If the TOP paper is printed earlier keep ready for pasting. Pass 2 Ply from Pasting machine set gum roller & pressure roller & start. The otherside the TOP paper is tobe pasted manually. We get 3 Ply If it is 5 Ply – to pass 2 Papers of 2 Ply & to paste TOP paper – we get 5 Ply. Power Speed 1 H.P. 3 Ph. 440 V. A. C. Manually Hand fed

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3 Ply / 5 Ply ready sheets app. 100 sheets lot to keep in this under pressure for about 20 minutes prior to start the Box making process.

Power2 H.P. 3 Ph. 440 V. A.C.

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Generally the Box is printed with its shipping mark – contents – quality & Brand Logo. This must be an attractive & if permites must be in two or multi colour. There are various methods of this process. The 1st One is while making 3 Ply / 5 Ply Board (Sheet) the Top paper is printed separately & pasted. The 2nd Process is directly to print on 3 Ply / 5 Ply Board (Sheet). The Printing process is an FLEXO – with water base liquid with NYLO / Rubber stereo. The machine may be for single colour – two colour or multicolour as require.

Power2 H.P. 3 Ph. 440 V. A. C.
INKWater Base liquid Ink
RubberNylo Stereo of printing matter

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After printing the sheet is to be fed LONGWAY in Rotary Creasing & Cutting machine for setting the height of boxes. Two CREASES & both side trimming will be done at once as per creaser & cutter set.

Power2 H.P. 3 Ph. 440 V. A. C.
Rotary Creasing & Cutting For Length & Width

After Longway feed the Board (Sheet) is to be fed length vise for 4 CREASES & both side trimming as per the distance fixed.

Power2 H.P. 3 Ph. 440 V. A. C.

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There are 3 slotts & 1 (one) corner L cut. The slots must be on CREASE LINE on top & bottom. The knives are to set as per measure. The board is to be fed twice for this process.

Power3 H.P. 3 Ph. 440 V A.C.

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The stitching process is final process in box making unit. In each box there will be several pins single in single line or two pins on Top & two pins on bottom & single – single in between as per the strength require for one plant minimum two machines require.

PowerStitching wireSpeed
0.5 H.P. 3 Ph. 440 V. A. C.steel galvanise coated flat (12 x 25 SWG)app. 200 staples per minute

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For delivery it becomes easy to handle if it is packed in dozen or tens. For this Nylone strip Strapping OR Sutli tying machines are available.

Power2 H.P. 3 Ph. 440V A. C.

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Century Machines Inc.
Jasbir S. Dadiala  (Director)
No. 905 C, Akruti Orchid Park, Opposite Vijay Print Stop, Sakinaka, Andheri East
Mumbai - 400072 , Maharashtra , India
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